Custom Manufacturing for Industrial Gas Equipment Projects
Custom Manufacturing Capabilities
We deliver customized industrial gas equipment tailored to each project's capacity, operating conditions, installation environment, and specifications.
Process Configuration Customization
Gas Media & Capacity: Custom flow rate and purity profiles for Oxygen (O₂), Nitrogen (N₂), Argon (Ar), or Carbon Dioxide (CO₂).
Operational Modes: Continuous base-load operation or automated intermittent cycling.
System Architecture: Single-train systems, multi-unit parallel trains, or skid-mounted modular units with provisions for future capacity expansion.
Core Process Options: Molecular sieve purification, full distillation argon recovery, and internal or external compression configurations.
Material Selection
Carbon Steel for general process applications.
Austenitic and Duplex Stainless Steels (for cryogenic and corrosive service).
Low-Temperature Alloy Steels (verified for sub-zero impact toughness).
Specialized process piping and corrosion-resistant alloy trims.
Working Pressure Engineering
Atmospheric storage and low-pressure supply.
Medium-to-high pressure gas distribution networks.
Integration with downstream compressors or cylinder filling racks.
Custom design pressures specified by the plant owner and verified during the front-end engineering phase
Control Systems & Components
PLC & Automation Platforms: Siemens (including PCS7), Schneider Electric, ABB, Mitsubishi Electric, or other platforms as specified by your Approved Vendor List (AVL).
Core Control Features: Automated start-up, shutdown, and standby sequences, real-time process parameter logging, alarm management and diagnostic functions, and remote communication interfaces (Modbus, Profibus, Ethernet/IP).
Global Instrument Brands: Emerson, Endress+Hauser, Yokogawa, or Honeywell, or as specified by your AVL.
Cryogenic & Process Valves: Manual, pneumatic, or motorized actuation valves built for cryogenic service, high-cycle endurance, and tight shut-off standards.
Electrical Localization
Custom control cabinets and motors tailored to destination electrical grids, including 380V/50Hz, 400V/50Hz, 415V/50Hz, 440V/60Hz, 480V/60Hz, and other regional electrical standards.
Designed according to IEC, NEC, CE, or local electrical safety codes. For hazardous areas, Ex-rated motors, instrumentation, and junction boxes are available (ATEX / IECEx compliant).
Layout Design
Indoor plant rooms, outdoor skid mounts, or modular containerized housing.
Height clearances, overhead crane restrictions, and restricted foundation footprints.
Pre-assembled modular skids designed for ocean container loading and oversized transport limits to streamline field erection.
Custom Manufacturing Process
Technical Requirement Review
Clarifying gas composition, purity, flow rates, operating pressure, site utilities, and AVL requirements.
Engineering Design Confirmation
Submitting General Arrangement (GA) drawings, P&ID, and civil interface documents for customer approval.
In-Process Inspection
Managing plate rolling, automated welding, heat treatment, and dimensional checks under strict QA/QC protocols.
Factory Acceptance Testing (FAT)
Conducting hydrostatic pressure testing, non-destructive examination (NDE), and system operational checks prior to dispatch.
Delivery Support
Providing export packaging, logistics coordination, site installation supervision, and commissioning assistance.
Technical Documentation
General Arrangement (GA) Drawings & Foundation Load Plans.
Piping & Instrumentation Diagrams (P&ID).
Electrical Schematics & Wiring Diagrams.
Equipment Data Sheets, Instrument Lists & Valve Schedules.
Material Test Certificates (EN 10204 3.1), Factory Inspection Records & Pressure Vessel Test Certificates.
Operation & Maintenance (O&M) Manuals and Spare Parts Lists.
Frequently Asked Questions